Weathering steel
Weathering steel (also known by the trademark COR-TEN steel) is a form of high-strength, low alloy steel originally developed in the 1930's by United States Steel. It is a steel alloy, chemically composed to form a stable rust-like appearance that can resist corrosion and abrasion, by forming a protective surface layer, or patina.
The protective layer’s increased resistance is produced by the alloying elements and their particular distribution and concentration. When subjected to the influence of the weather, the protective surface layer continuously develops and regenerates, allowing the rust to form.
Weathering steel is often used in external sculptures, the most iconic of which is the Angel of the North in Gateshead. It can be used in bridges and other large structural applications, such as the New River Gorge Bridge, and it is becoming an increasingly popular design choice for buildings, often used alongside materials such as glass and terracotta. An example of such a building is the distinctive Broadcasting Tower in Leeds (see top image).
The advantages of weathering steel are that because it is already weathered and ‘rusted’, there are very low maintenance costs, it can be installed easily, and the need for a protective paint system is removed. Studies have found that bridges fabricated from unpainted weathering steel can achieve a design life of 120 years with only nominal maintenance, due to the low corrosion rate.
However, there are several challenges to weathering steel. It is unsuitable for use in marine or coastal environments, and in humid subtropical climates the patina may continue to corrode instead of stabilising into a protective layer. In addition, interface details require careful design as run-off water from wet rusted steel may negatively impact on other materials, such as staining glass. This is a particular problem in the first years after installation.
Special welding techniques or materials may be needed to ensure that weld-points weather at the same rate as the other materials.
[edit] Related articles on Designing Buildings
Featured articles and news
The context, schemes, standards, roles and relevance of the Building Safety Act.
Retrofit 25 – What's Stopping Us?
Exhibition Opens at The Building Centre.
Types of work to existing buildings
A simple circular economy wiki breakdown with further links.
A threat to the creativity that makes London special.
How can digital twins boost profitability within construction?
The smart construction dashboard, as-built data and site changes forming an accurate digital twin.
Unlocking surplus public defence land and more to speed up the delivery of housing.
The Planning and Infrastructure Bill
An outline of the bill with a mix of reactions on potential impacts from IHBC, CIEEM, CIC, ACE and EIC.
Farnborough College Unveils its Half-house for Sustainable Construction Training.
Spring Statement 2025 with reactions from industry
Confirming previously announced funding, and welfare changes amid adjusted growth forecast.
Scottish Government responds to Grenfell report
As fund for unsafe cladding assessments is launched.
CLC and BSR process map for HRB approvals
One of the initial outputs of their weekly BSR meetings.
Architects Academy at an insulation manufacturing facility
Programme of technical engagement for aspiring designers.
Building Safety Levy technical consultation response
Details of the planned levy now due in 2026.
Great British Energy install solar on school and NHS sites
200 schools and 200 NHS sites to get solar systems, as first project of the newly formed government initiative.
600 million for 60,000 more skilled construction workers
Announced by Treasury ahead of the Spring Statement.
The restoration of the novelist’s birthplace in Eastwood.
Life Critical Fire Safety External Wall System LCFS EWS
Breaking down what is meant by this now often used term.
PAC report on the Remediation of Dangerous Cladding
Recommendations on workforce, transparency, support, insurance, funding, fraud and mismanagement.
New towns, expanded settlements and housing delivery
Modular inquiry asks if new towns and expanded settlements are an effective means of delivering housing.